XPE Foam Mat Production Process
Step 1: Automated Production of XPE Foam Pellets
- Uses in-house compounding system with twin-screw extrusion
- Precisely controlled temperatures
- Combination of 5% recycled XPE and 95% LDPE resin
Step 2: Foaming Formation and Sheeting
- XPE pellets are melted under controlled heat using automated equipment
- Undergo rapid cooling for closed-cell structure stabilization
- Trimmed according to desired thickness (10mm to 30mm)
Step 3: Protective Film Coating
- XPE sheets are laminated with film-coating
- Used for food-grade mat production
- Ensures waterproof and scratch resistant layers
Step 4: Trimming the Edges
- The edges of the foam sheets are trimmed using cutting machines
- Ensures smooth and rounded edges
- Cutting into specific widths (1000mm to 2000mm)
Step 5: Refining the Edges and Embossing Designs
- Applied with anti-slip textures
- Custom patterns are integrated into mat surface
- Manual edge trimming for a burr-free edge
Step 6: Packaging
- Each mat is hand-packed
- Includes safety instructions
- Visual checks before delivery
EVA Mat Manufacturing Process
Step 1: Designing
- Refining your original designs
- Collaboration with our designers
- Expert design support
Step 2: Raw Materials
- Blending raw materials for consistent quality
- Ensuring excellent foam quality
Step 3: Foaming Process
- Uses state-of-the-art foaming machines for sheeted raw materials
- Achieve specifications such as texture and hardness
- Precision and accurate cutting
Step 4: Lamination Process
- Stylish and creative patterns
- Custom-designed film lamination
- Vibrant, durable, and long-lasting colors
Step 5: Accurate Cutting
- Mats are cut using latest cutting machines
- Shape the mats into final product
- Edges are flawlessly trimmed
Step 6: Quality Inspection
- Thorough inspections on all finished EVA mats
- Visually checks all mat products
- Identify and resolve issues like dirt, marks, etc.
Step 7: Packaging
- Using vacuum packaging machines
- Ensuring secure packaging
- Custom packaging available
